Kaizen Collection of Cases
Nothing perfects come into existence from the maintenance of the status quo.
Kaizen example: BoxingPresent condition
Of not in pain.
Issue: The arms are in pain. Arms are in in pain? Why? 1. No strength.-Suggestion: Muscle-building 2. Heavy products.-Suggestion: Make them light. 3. Lifting -Suggestion: Make them do not need to be lifted. Make them do not need to be lifted. 1. Aiming of entering it on the top of the box. 2. Aiming of exceeding the height of the box.
Kaizen approach 2
The approach of Kaizen is to find the optimal way in the innumerable constraints. 1. Slide into the box horizontally. 2. Drop from the top. Topic: Hard to do. Topic: Worry for the impact of falling. Find the most suitable one out of the constraints!
Change the work order.
It is better to assemble the products than not taken the empty space reasonably before keeping the boxes planed as it is. Assemble the boxes, after that do not place the goods into the box but assembles the products when the box is plane.
Airborne Dust
Rationalize the work and settlementto avoid airborne dust caused by machining work.
Cup Noodles
Remove the broken pieces of the noodles during the process of putting the noodles into the cup. Issue: Frequentdamage of thenoodlesin theprocess ofinserting noodlesinto the cups.
Visualization ①
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
Visualization ②
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
Visualization ③
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
Visualization ④
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
Visualization ⑤
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
Visualization ⑥
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
Visualization ⑦
Human’s vision is the most developed among the five senses,most of the information is getting through the eyes.
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Gemba Kaizen for lean manufacturing chap2 | kaizen collection of cases | lean tools