Overproduction

TPS dictionary

Overproduction

Producing more,sooner or faster than is required by the next process or customer.

Overproduction is when you make too much of something or you perform too much of a service for some one. Have you ever held a meeting and made copies for that meeting? Most people make a few extra, do you? That is overproduction they will end up in the trash. Or have you every as a question about something in a store and the salesman goes on an on answering your question when all you wanted was the simple answer? That salesman was overproducing. In a service industry knowing whether you are overproducing or not is tricky but if you give the shorter version to a customers answer and then ask them if they understand your answer you can find out if they need more information.

Some symptoms of overproduction that you can look for are:

Excessive raw materials
Extra inventory
Unnecessary work
Excessive floor space utilized
Unbalanced material flow
Backups between departments
Complex information management
Disposal charges
Extra waste handling & treatment
High utility costs

overproduction

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